RIBBON MIXER (100-1000KG)

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RIBBON MIXER (100 - 1000KG)
Description
Ribbon mixers are still a very simple and robust solution to mix dry materials offering decent mixing performances which are sufficient for many applications. Ribbon mixers are actually used in many industries and applications : pharmaceuticals, food and bakery, cosmetics, plastics, spices, mixes for drinks, cements grouts and mortars, coffee and tea, tobacco…
 
A ribbon mixer consists of a U-shape tank and special designed ribbon agitator. A ribbon agitator consists of a set of inner and outer helical agitators.
 
The mixture movement is forced by the rotation of the ribbon which is circulating the product in 2 directions :
The outer agitator circulates the product in one direction while the inner agitator moves the product in the other direction (it can be possible to have even more complex profiles to attempt optimizing the mixing efficiency and thus the mixing time).
 
By mixing enough time, those 2 axial movement, coupled with some radial movement (blades “cutting” the material when rotating), will allow to reach the required degree of homogeneity.
 
The mixer performance, i.e. time to reach a desired homogeneity, is a function of the following operating parameters :
  • Mixing batch size : 70-80% of mixer total volume. Visually, the top of the blades must be slightly above the level of product, and some head space to the top cover must always be available. It is a very common problem to find ribbon blenders overloaded which is strongly decreasing their performance.
  • Mixing speed : one should follow the supplier’s recommendation, typical mixing speed for medium size blenders (500-2000kg) is around 50 rpm.
  • Small and Minor ingredients to be introduced in the mixer after the main ingredients (or in sandwich), preferably in the central area of the mixer.

Model EM - 50RM EM - 100RM EM - 200RM  EM - 300RM  EM - 500RM EM - 1000RM
Effective Capacity 
(depends on density of product)
50kg 100kg 200kg  300kg 500kg 1000kg
Tank Volume 150L 300L 600L 900L 1500L 3000L
Motor
(with Shaft Mounted Geared Motor)
2hp 3hp 5.5hp 10hp 10hp 10hp
Rating 1.5kW 2.25kW 4.125kW 7.5kW 7.5kW 7.5kW
Power Source 3 phase 415V 50Hz
Machine Body Stainless Steel 304
Tank Dimension (mm)
 
L660 x W380 x H460 L900 x W480 x H600 L1000 x W630 x H750 L1050 x W680 x H1100 L1400 x W780 x H1200 L2100 x W1000 x H1600
* (for reference only. Actual size depends on production)
Machine Dimension (mm) L1100 x W500 x H1200 L1350 x W600 x H1200 L1550 x W750 x H1350 L1600 x W800 x H1700 L2000 x W900 x H1800 L2700 x W1200 x H2200
* (for reference only. Actual size depends on production)
Standard Part Safety Switch, Timer, On & Stop Button
Country Origin Malaysia
Machine Weight 150kg 180kg 280kg 380kg 480kg 900kg

 

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